1.6 Overall Description of the Production Line

1 The equipment of the whole line is brand new, and the robots are Japanese Yaskawa robots and welding systems, all of which are professional manufacturers with excellent quality, advanced structure, reliable performance and high cost performance.

The flexible operation of the 2-robot production line can achieve the exchange of multiple products for production, and the equipment and tooling can stably ensure welding quality and efficiency.

The selected equipment and tooling can stably ensure the welding quality and efficiency of various products, facilitating the replacement of fixtures. And call corresponding programs according to different workpieces.

Can be equipped with various servo welding guns and sensors

The portable weight is twice that of the original model (3-6kg).

It can correspond to the welding engineering of servo welding guns and various sensors that originally had to be installed in large models.

Reduce tempo through high-speed movements

Realize high-speed axis synthesis speed of 80 °/s (2070-2150 °/s).

For workpieces that require robots to move over long distances or those that need to approach welding points multiple times, it can significantly increase productivity.

New structure enhances usability

The streamlined arm (L, U-axis) design reduces the dry area with the fixture.

Expanding the hollow inner diameter of the upper arm (42-45mm) can increase the number of built-in cables.

Optional internal/external welding gun cables can be selected to provide the most suitable pipeline package for workpieces or equipment.

2.2 TBI welding gun cleaner

The welding gun cleaner adopts TBI products from Germany and has functions of cleaning, wire cutting, and oil spraying. The silicon oil spraying device adopts dual nozzle cross spraying, which makes it easier for atomized silicon oil to reach the inner surface of the nozzle, ensuring that welding slag does not adhere to the nozzle.

The cleaning gun and silicone oil spraying device are in the same position, and the robot can complete the process of spraying silicone oil and cleaning the gun with just one action. It only takes 6-7 seconds to complete all the actions, which is 12 seconds compared to similar products, greatly saving cleaning time.

The welding gun relies on preloaded springs to achieve accurate positioning. When a collision occurs, the spring bends and the switch is activated, causing the robot to immediately stop running. Due to the yielding design of the collision detachment mechanism,

After a collision occurs, there is no need to recalibrate the welding gun.